Service & Maintenance
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Dust Collector Service
Dust Collector Service
Service Contracts
| Why purchase a service contract for your dust collection system? |
An Aircare Comprehensive Service: |
|---|---|
| Most systems are neglected: End user's maintenance efforts are concentrated on the interior production equipment so in most cases the preventative maintenance on the dust collection system is not performed. | * Visual Examination - Mechanical Components: Inspection of all critical mechanical parts. Prevents unexpected breakdowns and prolongs life of system. |
| Plans are affordable with Flex-Scheduling: With our flex-schedule pricing, Dantherm Filtration offers cost effective service plans implemented by factory trained professionals. |
* Visual Examination - Clean Air Section: Inspection of clean air section for dust leakage. Proactively detects issues before they become a larger environmental and maintenance issue. |
| Adding new machinery affects system performance: Most growing and improving companies will add machinery to system and modify the machine layout that will affect the performance of dust collection system. |
* Routine Maintenance: As required - lubrication of bearings and tightening of fan belts and chain conveyor. Minimizes the cost of maintenance and energy consumption. |
| Meet insurance requirements: To meet insurance underwriters and local code requirements, the spark detection and safety devices need to be inspected and tested on a routine basis. |
* Measurement of Motor Loads: Prevents overload of the electrical main motor and indicates possible premature motor failure. |
| Eliminate costly downtime: If the dust collection system has an unexpected issue, the resulting downtime will significantly affect your customer and a company's profitability. | * Inspection and Testing of Safety Devices: To ensure equipment is working properly so it reduces the risk of an employee injury. |
| Minimize operating costs: The dust collection systems are one of the largest consumers of energy in a plant - Keeping a system operating efficiently will sustain and grow profitability. | * Measurement of Air Flow and Filter Media Pressure Drop: Indicates if system is performing per the original design specification and the condition of the filter media. |
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*Testing of Spark Detection System: As required by insurance underwriters and to ensure the system is working properly in case of a spark creating incident. |
| * Documentation of Service Activities: Provides end-user a service history of equipment and recommended action plan to optimize system performance and reduce operating costs. |
Service Packages for Your Dantherm Filtration System:
Dantherm Filtration offers four standard service packages to ensure your system operates efficiently and reliably throughout its entire service life. After each service trip, our factory trained technicians provide immediate feedback and submit a written documentation on our efforts to provide the end user an overview and history on the system performance and condition. If you have special requirements, we would be pleased to create a special package which suits your specific needs.
| Service Tasks Included: (Required replacement parts not included.) |
Basic Inspection | Extended Inspection | Comprehensive Inspection | Engineering Review |
|---|---|---|---|---|
| Visual examination of filter unit maintenance items per the operation and maintenance manual to prevent unexpected production downtime. | X |
X |
X |
X |
| As required, tightening of fan belts, filter conveyor and loading conveyor belts, lubrication of conveyor bearings, and replacement of rotary valve vanes. | X |
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| Visual Examination and Testing of Spark Detection System. (As required by insurance underwriters and local codes.) | X |
X |
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| Pressure Drop Measurements of Filter Media and Air Velocity Measurement in Main Line: Indicates if the filter media needs to replaced and the system is performing to the original design specification. | X |
X |
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| Current and Voltage Measurements on Fan Motors and Filter Unit Motors. | X |
X |
X |
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| Inspection (and testing if required) of system safety devices. These devices include limit switches, abort gates and firegates. | X |
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| Measurement of Air Velocity and Pressure at all extraction sources. Includes recommendation on how best to optimize system to meet end user's requirements. | X |
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| Documentation on service findings, tests and recommendation on future service actions. | X |
X |
X |
X |
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